Production units

Foundry

Using 50 Hz frequency induction melting furnaces to melt the high quality raw materials under continuous quality monitoring we ensure the accurate and reprocible compliance with the required analyzes and pouring temperatures. The interfaces in our network collect all analysis and related data. Herewith it is possible to fulfill the requirements of our customers through the different traceable processes over a long time.

Technical data:

Total melting capacity of 120 tons

30 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 5.000 kg/h
Max. content capacity: 31.000 kg
Power input: 3,4 MW

17 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 2.000 kg/h
Max. content capacity: 17.000 kg
Power input: 2,3 MW

10 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 800 kg/h
Max. content capacity: 10.000 kg
Power input: 1,185 MW
 

6 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 2.000 kg/h
Max. content capacity: 6.000 kg
Power input: 1,45 MW
 

5 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 800 kg/h
Max. content capacity: 5.000 kg
Power input: 1,1 MW
 

3 ton Furnace:

Type: Crucible induction melting furnace 50 Hz
Max. melting rate: 1.100 kg/h
Max. content capacity: 3.300 kg
Power input: 0,85 MW
 

1 Sand-blasting house

8200 x 10000 x 4300mm for weight up to 50 t.
 

3 heat treatment furnaces

3500 x 4000 x 1500mm for castings up to 25 t
3700 x 4000 x 1700mm for castings up to 25 t
6500 x 10000 x 3100mm for castings up to 150 t

Circular casting pits

Diameter: 1,50 m – 5,70 m
Depth: 5,90 m – 12,90 m

Angular casting pits

Length: 3,10 m – 10.80 m
Width: 2,70 m – 6,50 m
Depth: 0,80 m – 3,10 m

Chill moulds

Diameters: 220 – 2110 mm

Moulding flasks square

600 x 600 mm – 5500 x 5500 mm

Moulding flasks round

Diameters: 1290 – 3600 mm

Fettling

The fettling shop is equipped with hand sandblasting devices and sandblasting room and several fettling cabins with air suction to grind the individual castings.
 

Pattern Production

Design and production of patterns with external partners
 

Machining

Our special machine park has a large number of special high-quality machines to meet the demands of our customers.
 

12 Turning and Drilling Machines

Dimension up to max. Ø 2 000 mm, L 15 000 mm
Weight max. 100 000 kg
 

5 Vertical Lathes

Dimension up to max. Ø 4 500 mm, L 1 850 mm
Weight max. 40 000 kg
 

11 Grinding Machines

Dimension up to max. Ø 2 000 mm, L 17 500 mm
Stückgewicht max. 120 000 kg
 

2 Deep Hole Drilling Machines

Dimension up to max. Ø 2 000 mm, L 12 300 mm
Weight max. 80 000 kg
 

1 Honing Machine

Dimension up to max. Ø 1 760 mm, L 12 400 mm
Weight max. 50 000 kg
 

1 Balancing Machine

Dimension up to max. Ø 2 000 mm, L 18 000 mm Weight max. 100 000 kg
 

1 Milling maschine

X=5000 mm, Y=1600 mm, Z=1200 mm